There are different types of equipment maintenance programs. These maintenance methods include preventive maintenance, condition-based maintenance, and breakdown maintenance. The equipment maintenance Grain Valley, MO aims to help you meet your maintenance goals. Here are some examples of maintenance goals:
In addition to minimizing maintenance costs, effective preventive maintenance plans are vital to modern operations. These plans include operator surveillance, ASME inspections, and in-service testing requirements. Developing an effective balance between the types of maintenance will require technical analysis and engineering judgment. The following are a few guidelines for developing a preventive maintenance program:
The first step in establishing a preventive maintenance program is to take a full inventory of all equipment and assets. This audit will help capture all important equipment information, including serial numbers, specifications, and locations. Once the equipment is identified, create an asset hierarchy to display its parts and equipment in an easy-to-read outline. First, identify high-priority equipment and assign team members to complete tasks daily.
Performing preventive maintenance will help keep your equipment running smoothly. By preventing small issues from becoming large problems, you can order replacement parts ahead of time and schedule inspections. In addition, you can avoid downtime caused by equipment failure by meeting maintenance requirements. The process can save you money and prevent your productivity from suffering. And, if you are a business owner, you’ll know what to look for before you make a decision.
In condition-based equipment maintenance, the goal is to keep assets ahead of the “P-F” curve. Failure is not sudden. It occurs over time and has symptoms that may be detected earlier. By matching assets to the proper monitoring, condition-based maintenance allows organizations to react quickly to problems. This approach has some benefits for both manufacturers and operators. For example, it can reduce reactive work orders, as current conditions only trigger scheduled work orders. This approach also eliminates the problem of over-maintenance, as the only time scheduled work orders are created when a component is “defective.”
With condition-based equipment maintenance, manufacturers are more likely to make fewer repairs and maximize uptime. This strategy relies on automated systems and technology, but it does not neglect the human element. Training maintenance staff and operators on the new technology will ensure buy-in and eliminate user error. Additionally, condition-based maintenance can reduce labor costs by reducing the need for emergency repairs. In addition to lowering labor costs, condition-based maintenance can improve preventive maintenance strategies.
To make condition-based equipment maintenance even more effective, manufacturers need to install sensors to monitor the actual condition of assets. These sensors can detect abnormal vibrations by measuring the amplitude, intensity, or frequency. Because these sensors can detect excessive vibrations, they can pinpoint issues and prevent problems from affecting operations. Condition-based equipment maintenance is an increasingly efficient strategy for businesses with lower-value assets that require frequent repairs. However, it comes with a small risk.
Although breakdown maintenance of equipment is often necessary, it should never be used with safety equipment. Even one lapse could endanger the health and lives of employees. Breakdown maintenance is very different from corrective maintenance, which aims to resolve faulty equipment before it causes further damage. Preventive maintenance involves evaluating specific equipment usage and manufacturer guidelines to schedule maintenance activities before they occur. In addition, it can help save money by eliminating the need to hire costly contractors.
Before you begin implementing Breakdown maintenance of equipment, you need to develop a procedure that effectively handles breakdowns. For example, your procedure should include:
- An intimation slip for each breakdown.
- A serial number for each breakdown.
- A log for the issuance of Breakdown maintenance serial numbers.
A breakdown maintenance procedure should also include steps for labeling and informing the operator of the breakdown, assessing the impact, and proper documentation.
The benefits of preventive maintenance are apparent: you avoid running equipment until it breaks, which increases energy costs. Breakdown maintenance also reduces the overall costs of running an entire machine. A single incident can cost hundreds of lives, so it is always wise to regularly scheduled equipment maintenance. However, there are some disadvantages of this strategy. It is difficult to pinpoint the cause of the problem, making it more expensive and disruptive. As a result, run-to-failure maintenance is not always appropriate, especially when safety is concerned.